This article discusses why the vSAN on-disk format failed, detailing the vSAN On-Disk format version check in the vSAN Health Service and explaining the potential reasons for reporting an error.
VMware vSAN 7.0.x
VMware vSAN 8.0.x
The vSAN on-disk format upgrade will fail if the vCenter version is lower than the ESXi version.
Example :
In the following example, we can see the vCenter build version is lower than ESXi version. When vSAN on-disk format is performed in such configuration it will fail.
vCenter Version: vCenter Server 8.0 Update 2 Build 22385739
ESXi Version: ESXi 8.0 Update 3 Build 24022510
Upgrade the vCenter server to a build equal to or higher than the ESXi version.
vCenter Server version must be same version or higher than ESXi Host version
vSAN Health Service - Cluster - Disk format version
VMware vSAN upgrade best practices
Update Sequence for VMware vSphere 8.0 and Compatible VMware Products
Update sequence for vSphere 7.0 and its compatible VMware products