When attempting to import an OVF or OVA into VMware Cloud Director using the OVF Tool, the VMDK process fails but the descriptor.ovf is uploaded successfully. OVF Tool logs detail a 413 Headers error or a "Request Header Fields Too Large" message in the OVF Tool output. This error consistently prevents the successful upload of VMDKs despite the OVF Tool appearing to be configured correctly.
The issue originates from network infrastructure or security appliances positioned between the OVF Tool client and the Cloud Director cells. While the Cloud Director application and correctly configured Load Balancers are designed to handle standard header sizes, certain internal network devices, proxies or firewalls may have restrictive header inspection or buffer limits. These devices drop the packets or return the 413 status code before the traffic reaches the application layer.
To resolve this issue, the network path must be validated to ensure it supports the necessary header sizes.