When booting the SMG-S450 appliance from a boot drive with software version 10.9.1, you may encounter the following installation error
/dev/sdd1 is currently mounted and cannot be used for installation
This is a known issue specific to version 10.9.1. The system mistakenly treats the target partition as mounted, preventing the installation process from completing.
To bypass this issue, follow the steps below:
Download the 10.8.1 IOS from the Broadcom Support Portal.
Burn the 10.8.1 IOS image onto a thumb drive.
Insert the thumb drive into the SMG-S450 appliance.
Boot the S450 from the thumb drive.
Upgrade sequentially — first to 10.9.0, and then to 10.9.1.
This staged upgrade process avoids the mounting error and ensures the system reaches version 10.9.1 successfully.