Preparing to upgrade ESXi shows warning message below.
Minimum boot device size for upgrading ESXi is 8 GB. (ESXi 7 Hardware Requirements and ESXi 8 Hardware Requirements)
The warning is valid, but should not keep the ESXi host from successfully upgrading.
Test if able to successfully upgrade an ESXi host. If it succeeds, there should be no need for any change to the boot LUN size, unless that LUN is running out of available space.
If in the future the boot LUN size needs to be increased, do the following.
Simply increase the LUN size on the storage array side, as the warming message should be related to the size of the LUN and not the ESXi boot partitions on the LUN. During the upgrade of ESXi, if any changes need to happen for the boot partitions, those changes should happen automatically.